ZC-Kontinuum Disperser for Enhanced Process Control

Continuous In-Line Dispersion of Difficult to Wet Powders

 

At the heart of every Quadro Ytron® Kontinuum system is the enhanced dispersion performance and benefits of our ZC-Disperser, with the unique implementation of our new Uniform Film Interface (UFI) technology. Continuous powder dispersion can now be accomplished within a compact footprint, saving on the costly manufacturing floor space involved in alternative solutions such as swing tank processing.

 

The UFI technology allows a high degree of control accuracy in continuous powder dispersion applications, with achievable inline concentrations up to above 40% by weight. The sealed environment around the UFI minimizes dusting in the process area, while improving ease of automation with the use of proximity sensors and machine isolation.

 

The Quadro Ytron® ZC-Kontinuum is designed to continuously incorporate and disperse even the most difficult-to-wet powders into a liquid stream with ease. The unique design of the ZC-Kontinuum's dispersion tooling and reactor head with UFI technology provides for the intense shearing of powders in a single pass prior to complete hydration, producing homogenous powder dispersions that are completely free of lumps and fish-eyes with minimal air entrainment.

 

Quadro Ytron® ZC-Kontinuum

Loss-in-Weight Continuous Powder Feeding

 

  • Twin screw feeder recommended to minimize rate pulsations and improve continuous powder rate control
  • High feed rates for large scale production can be accomplished with single screw feeders and powder dampening nozzles
  • Agitated hopper used to maintain continuous operation even with difficult flowing powders
  • Feeders can be tied into automation package with auto refill capability

 

 

 

 

Typical Powder Dispersion Applications

 

COSMETIC/
PERSONAL CARE
FOOD &
BEVERAGE
PHARMACEUTICAL CHEMICAL

Lotions

Gels

Creams

Deodorants

Hair gels & sprays

Mouthwash

Shampoos

Hair conditioners

Toothpastes

Sunscreen

Liquid makeup

Jams

Pet foods

Egg substitutes

Salad dressings

Syrups

Condiments

Gums

Stabilizers

Antacids

Cough syrups

Granulation solutions

Tablet coatings

Vitamin dispersions

Topical creams

Ointments

Lotions

Gels

Airplane de-icer

Detergents

Paint

Drywall compound

Oilfield products